Cold-chain monitoring and compliance

Temperature monitored.
Compliance mastered.

Sensana monitors every batch from the reactor to the patient and turns each deviation into a closed, signed compliance record. Scroll to follow one batch through the whole supply chain.

$0B+
Product protected every year
0M+
Devices deployed
0K+
Locations protected
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Descending · Indianapolis, IN · Plant IN-01 · batch B-2417
Act 01 · Manufacturing · Plant IN-01

The batch starts. So does its record.

Sensors on every vessel and line read temperature, humidity and differential pressure every minute, through the gateway to the cloud. A deviation opens a CAPA on batch B-2417; it closes only with a QA sign-off.

Reactor R-2
Temperature
72.3 °F
Clean room A
Humidity
45.0 % RH
Clean room A
Differential pressure
+12.5 Pa
Deviation · Reactor R-2 · 81.9 °F peak
4 min 12 s above 77 °F · CAPA-0931 opened · SMS, siren, email
OPEN
Signed off · J. Okoro (QA)
Reason: investigation complete · corrective action logged · batch released
CLOSED
In transit · 39.6 °F · cellular sensor → cloud
Transfer · Plant → Warehouse

The record rides along.

Palletized, loaded and rolling. The pallet's cellular sensor reports direct to the cloud for every mile between facilities, no gateway needed, and every packet lands on the same batch record.

Act 02 · Storage · Warehouse

Every pallet is a tracked asset.

The same sensor → gateway → cloud pattern covers every rack, cold room and freezer. Each pallet carries its own continuous environmental history and inherits the batch it belongs to.

AST-70021 · Zone B · Rack 2
Pallet temperature
39.4 °F
Cold room 2
Core temperature
−1.5 °F
Gateway G-07
Uplink
3 SIM · ONLINE
Door event · Cold room 2 · open 38 s
−1.5 → −0.2 °F · within limit · exposure logged to B-2417
LOGGED
Long haul · Memphis → Dallas · truck → satellite → cloud
Act 03 · Transit

The chain doesn't break at the loading dock.

In vehicles, sensors transmit directly over cellular and satellite, no gateway required. GPS every 60 seconds, temperature in transit, and the same CAPA workflow on every leg.

Reefer fluctuation · 48.9 °F peak
CAPA-0942 opened · carrier notified · 1,200 units flagged
OPEN
Setpoint restored in 11 min
Carrier sign-off · excursion report filed · CAPA-0942 closed
CLOSED
Act 04 · Storage · Retail pharmacy

Received, verified, on the shelf.

Store-level fridges and freezers report every minute. Staff get a mobile alert at 2 am, not a spoiled shelf at 8. Receiving confirms the batch and its history in one scan.

Store #212 · Fridge 1
Temperature
39.9 °F
Store #212 · Freezer
Temperature
−3.6 °F
Act 05 · Storage · Hospital blood bank

Same record, different fridge.

Hospital pharmacies and blood banks receive the batch with its full history attached. Red cells, platelets and plasma each run on their own thresholds, and every unit stays tied to a batch number.

Blood bank · Fridge A
Red cells
39 °F
Blood bank · Incubator
Platelets
71.8 °F
Batch B-2417
Total exposure
12 min
Act 06 · Patient

Administered. Record complete.

From reactor to patient, every reading, deviation, CAPA and sign-off for batch B-2417 lives in one audit-ready record.

Act 07 · Portal

Everything the batch lived through, in one dashboard.

Every environment, every reading, every sign-off. Release approvals and rejections with the evidence attached.

portal.sensana.ai — Batch B-2417QA
Batch status
Approved
released · 0 units rejected
Excursions
2
12 min total exposure
CAPAs
2 / 2
closed with sign-off
Sign-offs
4
QA · carrier · receiving · release
Batch B-2417 · temperature across environmentsplant → patient
46.4 °F limit PLANTWAREHOUSETRANSITPHARMACYHOSPITAL
Batch record · chain of custodyRELEASE APPROVED
    SENSANA

    One platform. Complete chain of custody.

    Every reading, deviation and release decision, reactor to bedside, in one audit-ready record. Guaranteed ROI, typically inside 6 months.

    $3B+ product protected every year · zero failed audits · 75% fewer false alerts